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What Role Will OPC UA, TSN, and Classic Industrial Ethernet Systems Play in the Future?
Date:2021/10/18 21:55:58 Hits:
Partnering for Greater Universality
OPC UA forms a universal application interface through its address space,
whereas TSN add real-time capabilities to standard Ethernet and enable
gigabit data speeds. Thus, it makes sense to combine the two technologies
via a publish/subscribe (pub/sub) model, but there are also other
possibilities for industrial communications in the context of Industry
4.0. In this interview, Volker Goller, systems applications engineer in the
Deterministic Ethernet Technology Group at Analog Devices, provides
some background information.
Q: Which Tasks and Functions Are Assumed by OPC UA
and Which Ones by TSN in OPC UA TSN Systems?
A: To clarify the role of OPC UA, I’d like to quote Stefan Hoppe, vice president
of the OPC Foundation: “OPC UA is not a protocol; it is an information
model.” By that, he means that OPC UA is first and foremost an information
model. Of course, there is also a protocol for connecting clients and
servers, but OPC UA’s strength lies in the address space, and this is what
makes OPC UA a universal application interface. The flexibility of OPC UA
allows existing user interfaces—the profiles of the industrial Ethernet
protocols—to be mapped to OPC UA. Hence, now nearly every profile in
an industrial Ethernet protocol is either already represented in the OPC UA
address space or work is underway to accomplish this. OPC UA has not
yet specified these profiles (I/O, drive, safety, etc.), but this will probably
change. In the framework of Industry 4.0, OPC UA is being viewed as a
lingua franca that holds great promise for the future.
In contrast, TSN is an extension of IEEE-802.1 Ethernet with an entire series
of new possibilities aimed at making the Ethernet more deterministic and
real-time capable. Because TSN-capable hardware will be expected from
numerous manufacturers in the future, it can also be viewed as the democratization
of real-time communications. Nearly every protocol could gain
real-time capabilities with TSN.
Against this backdrop, a pub/sub working group was established with
the aim of specifying a real-time capable transport protocol for OPC UA
with the help of TSN. This would make OPC UA real-time capable and a
potential alternative to industrial Ethernet protocols. For the level above
the classic PLC, it would be very welcome in light of the fact that controllers
from different manufacturers would be able to interact in real-time
with OPC UA. TSN can also give OPC UA a guaranteed bandwidth in the
network and, hence, greater robustness than is currently possible.
However, pub/sub is not the only way to marry OPC UA and real-time. Efforts
are also being made to develop an OPC UA model for DDS—a widespread,
proven real-time protocol. This would enable operation of distributed systems
with DDS/TSN and use of OPC UA as an application interface.
It remains to be seen what will happen.
Q: Which Tasks and Functions Will Be Left for
Classic Industrial Ethernet Systems and Fieldbuses
in the Future?
A: Classic industrial Ethernet protocols are not going to disappear. Some will
continue to exist in a different form (as profiles or profile families in OPC
UA) and others will be based on TSN in the future. Classic fieldbuses will
be superseded by Ethernet.
Q: Which Tasks and Functions Could Classic Industrial
Ethernet Systems Fulfill in OPC UA TSN Systems Above
OPC UA TSN at the Profile Level?
A: To state it clearly once again, TSN does not automatically imply OPC
UA. They are two completely independent technologies. OPC UA can play
a major role in networking of controllers (controller-to-controller). Pub/sub
with TSN is advantageous here; if it can also play a role at the field-level
has yet to be proven, because OPC UA isn’t a small stack, at least not if
you want to make use of all the advantages.
Q: How Are the User Organizations for Classic Industrial
Ethernet Systems Responding to the TSN Challenge?
A: I’d say that all user organizations are responding to the TSN opportunity.
TSN promises a greater selection of hardware, especially infrastructure
components, as well as a way of achieving higher speeds—that is, 1 Gbps
and higher. Ultimately, we will see Profinet®
TSN, as well as EtherNet/IP®
over TSN and OPC UA Pub/Sub.
Q: Will TSN be Capable of Real-Time with Cycle Times
Down to 31.25 µs, and Maybe Even Lower in the Future?
A: To get below a cycle time of 250 µs at 100 Mbps, the established industrial
Ethernet protocols are going to have to make significant modifications
to standard Ethernet. The IEEE is not well disposed towards nonstandard
approaches such as the summation frame protocols on which, for example,
EtherCAT®
and even Sercos are based. It is not likely that these extensions
will be incorporated into the TSN standard.
In response to your question, TSN will reach the limit defined by the IEEE
for 250 µs at 100 Mbps—at least as long as true parallel operation with
standard TCP/IP applications has to work. For shorter cycle times, the road
to 1 Gbps is open.
Q: How Is the Topic of Safety Solved or How Is It
Expected to Be Solved by TSN?
A: Safety normally makes use of the black channel principle. Safety is
defined above the actual communications protocols. However, reliability
of the communications channel is a factor in safety calculations. TSN is
not going to become less reliable than today’s systems are.
Q: The OPC UA Protocol Can Also Be Transmitted Via
Classic Industrial Ethernet Systems Such As Time
Slots or Tunneling. Why Does It Even Need TSN Then?
A: TSN adds deterministic real time to standard Ethernet. In many cases,
different protocols coexist in one and the same cable. TSN enables robust
parallel existence of real-time and best-effort TCP/IP in one cable.
Q: What Advantages Does TSN Then Even Have Over
Classic Industrial Ethernet Systems?
A: TSN is not a new industrial Ethernet protocol. It is a unified extension that
adds real-time capabilities to standard Ethernet. The advantages have
already been laid out: hardware availability, unified infrastructure, and
speed-independent definition.
Q: What Role Do Costs Play Here?
A: Scalable, standardized hardware and infrastructure promise cost reductions
and unified know-how.
Q: To What Extent Does the Desire to Implement Data
Rates of 1 Gbps and Higher Play a Role?
A: 1 Gbps (and above) is a logical progression of today’s networking. Will
it take the place of 100 Mbps? Not everywhere, but 1 Gbps allows for new
applications and enables the performance bottlenecks that occur today
with data-intensive applications to be overcome.
TSN is not a new Industrial Ethernet protocol, but rather a unified extension
that adds real time capabilities to standard Ethernet.
The interview was conducted by Andreas Knoll, Markt&Technik, Germany.
The original German version you could find here.
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